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  smart position sensor, rotary configuration description honeywells smart position sensor s are some of the most durable, adaptable, and lightweight absolute position sensor s available in the industry, enabling highly accurate motion control and improving operation efficiency and safety. why is the smart position sensor smart? smart means that this is a sensor that can essentially think for itself. with the smart position technology, honeywell has utilized mr (magnetoresistive) technology through the asic (application - specific integrated circuit) at a level never before accomplished. the rotary configuration joins honeywells smart position sensor family of proven linear and arc configurations. the smart position sensor, r otary c onfiguration, is a non - contacting sensing solution for absolute position sensing with enhanced accuracy. it senses the position of a magnet relative to the sensor in a range of 0 o to 360 o . honeywell uses a patented combination of an asic and an array of mr sensors to accurately and reliably determine the position of a magne t collar attached to a rotating object so that the objects position can be determined or controlled . the output and the mr sensor sequence determine the nearest pair of mr sensors to the center of the magnet location. the output of these two mr sensors is then used to determine the position of the magnet between them. the smart position sensor, r otary c onfiguration , fits on a 25,4 mm [ 1 in ] shaft. a mounting tool fixture (purchased separately ) provides repeatable installation. value propositions ( ? = c ompetitive differentiator) ? non - contact design : e liminates mechanical failure mechanisms, reducing wea r , which improv es reliability and durability, and minimiz e s downtime ? combined patented mr sensor and asic technology provide s a bsolute position sensing: h elps oems reduce warranty costs because they dont have to replace worn or broken component parts helps end - users reduce downtime due to fewer calibration requirements ? no internal moving parts: a utomotive - grade potting makes the sensor more resistant to vi bration, shock, and extreme temperatures , improving reliability ? repeatable output : occurs w ithin a 3,0 mm 2,0 mm [0.118 in 0.079 in] air gap between the sensor and magnet collar , expanding application opportunities high a ccura cy : m easures values down t o 0.0 1 o ; better sensor accuracy can provide better system accuracy in the application ? ip67 and ip69k sealing : allows for use in harsh environments such as dust, immersion up to 1 m [39.37 in] of water for 30 minutes, and high pressure water sprays ? high sho ck and vibration resistance: allow s for use in a wide variety of tough applications f eatures and benefits minimal signal error : exists up to 2 , 50 mm [0.10 in] of radial error , simplifyi ng design - in rohs - compliant : m aterials meet directive 2002/95/ec www.datasheet.net/ datasheet pdf - http://www..co.kr/
2 www.honeywell.com/sensing transportation: s teering angle articulation angle boom arm detection industrial : solar panels wind turbines table 1. specifications 1 characteristic component parameter note sensing range sensor only 360o resolution 0.0 1 o supply voltage 12 vdc to 30 vdc output 4 ma to 20 ma supply current 90 ma max. linearity : 25 c [77 f ] tc: > 85 c [ 158 f ] - 0.03 %fs min., 0.030 %fs max. 0.0011 %fs / c 2, 4 , 7 offset: 25 c [77 f ] tc: > 85 c [ 158 f ] - 0 . 0 4 4 %fs min. , - 0.011 %fs typ. , 0.022 %fs max. 0.0033 %fs / c 3, 4, 5 , 7 accuracy - 0.069 %fs min., 0.069 %fs max. 4 sensitivity : 25 c [77 f ] tc: > 85 c [ 158 f ] 44.4 3 a / min., 44.4 3 a / typ. , 44.4 8 a / max. 80 ppm / c 6 , 7 reverse polarity - 12 vdc to - 30 vdc initial s tartup time 13 0 ms typ. termination m12 connector, male 5 pin operating temperature sensor and magnet collar - 40 c to 85 c [ - 40 f to 1 85 f] storage temperature - 40 c to 150 c [ - 40 f to 302 f] air gap 3,0 mm 2,0 mm [0. 118 in 0.079 in] typ. sealing ip67, ip69k shock 50 g half sine wave with 11 ms duration vibration 20 g from 10 hz to 2000 hz housing material aluminum with powder coating approvals ce mounting: screws recommended torque m5 or unc 10 - 24 5 n m to 7 n m [44.25 in lb to 61.95 in lb] material m agnet only neodymium ( sintered ndfeb ) strength 3700 gauss note s : 1. specifications are based on a non - ferrous shaft. 2. linearity: deviations from a best fit straight line through the output, expressed as a percentage of the full scale signal range (% of 16 ma). 3. accuracy: deviations from the ideal output line expressed as a percentage of the full scale signal range (% of 16 ma). 4. %fs: error expressed as a percentage of the output span o f the sensor (% of 16 ma). 5. offset: deviation from the ideal output at the minimum input condition, expressed as a percentage of the full scale signal ra nge (% of 16 ma). 6. sensitivity: the slope of the output signal vs magnet travel, expressed as a of outpu t per degree of travel. 7. tc: temperature coefficient of a given parameter, as a percentage of the full scale signal range (% of 16 ma) per degree of temperature rise from 25 c [77 f ] . www.datasheet.net/ datasheet pdf - http://www..co.kr/
rotary configuration honeywell sensing and control 3 table 2. % linearity radial error (mm) 0 0.05 0.1 0.25 0.5 0.75 1 1.5 2 2.5 a ir gap error (mm) - 2 - 0.005 0.001 0.007 0.027 0.066 0.113 0.166 0.294 0.450 0.635 - 1 - 0.002 0.003 0.008 0.025 0.060 0.101 0.150 0.269 0.417 0.593 0 0.000 0.004 0.008 0.023 0.053 0.090 0.135 0.245 0.383 0.550 1 0.002 0.005 0.009 0.021 0.04 7 0.079 0.119 0.220 0.350 0.508 2 0.005 0.007 0.009 0.019 0.040 0.068 0.104 0.196 0.317 0.466 3 0.007 0.008 0.010 0.017 0.033 0.057 0.088 0.172 0.284 0.424 table 3. % accuracy radial error (mm) 0 0.05 0.1 0.25 0.5 0.75 1 1.5 2 2.5 air gap error ( mm) - 2 0 0.006 0.012 0.033 0.076 0.129 0.191 0.263 0.538 0.770 - 1 0 0.005 0.011 0.029 0.069 0.118 0.176 0.245 0.509 0.733 0 0 0.004 0.009 0.026 0.061 0.106 0.162 0.226 0.479 0.697 1 0 0.004 0.008 0.022 0.054 0.095 0.147 0.208 0.450 0.660 2 0 0.003 0.006 0.018 0.047 0.084 0.132 0.190 0.420 0.623 3 0 0.002 0.005 0.015 0.039 0.073 0.117 0.171 0.391 0.586 figure 1 . sensor dimensional drawings (for reference only: mm/in.) pinout 1 = supply voltage (+) 2 = test pin, connect to ground ( - ) 3 = ground ( - ) 4 = output (0) 5 = test pin, connect to ground ( - ) figure 2 . magnet collar dimensional drawings (for reference only: mm /[in] ) mounted on shaft 1 4 , 0 0 [ 0 . 5 5 ] 2 0 , 5 [ 0 . 8 1 ] 3 0 , 0 0 d i a . [ 1 . 1 8 ] 4 5 , 1 0 [ 1 . 7 8 ] 2 2 , 0 0 [ 0 . 8 7 ] 3 x 1 2 0 d e g . 8 0 , 0 0 d i a . [ 3 . 1 5 ] 3 x 9 2 , 5 0 d i a . [ 3 . 6 4 ] 3 x 5 , 8 0 d i a . [ 3 . 1 5 ] 3 x 1 2 , 5 d i a . [ 0 . 4 9 ] m 1 2 c o n n e c t o r , m a l e , 5 p i n s r e f : 0 d e g . c a b l e d i r e c t i o n f o r r i g h t a n g l e c o n n e c t o r m o u n t i n g s u r f a c e 1 2 4 3 5 1 9 , 0 0 [ 0 . 7 5 ] 6 4 , 0 0 d i a . [ 2 . 1 2 ] 2 5 , 4 1 2 7 t o 2 5 , 4 5 0 8 d i a . [ 1 . 0 0 0 5 t o 1 . 0 0 2 0 ] www.datasheet.net/ datasheet pdf - http://www..co.kr/
4 www.honeywell.com/sensing notice stationary ferrous material often creates an initial offset upon installation. if the stationary ferrous material never moves in relation to the sensor after the installation, and the environment re mains ferrous - free, performance should be repeatable. ensure the sensor is tested in the application. figure 3 . assembly tool s one piece ( sps - aux - as100 - 1 ) two piece ( sps - aux - as100 - 2 ) notice assembly tool use honeywell recommends using an a ssembly t ool to help align the magnetic axis of rotation to the inside diameter of the s ensor. assembly tool use 1. place the sensor over the shaft with its epoxy side facing the mating surface of the mounting plate . 2. loosely assemble the mounting screws in the sensor. 3. install the assembly tool on the shaft. 4. push the assembly tool into the rotary sensor to center on the shaft . 5. tighten the sensor mounting screws while maintaining pressure on the assembly tool. 6. remove the assembly tool. 5 , 0 0 [ 0 . 2 0 ] 1 7 , 0 0 [ 0 . 6 7 ] 2 5 , 4 0 0 d i a . [ 1 . 0 0 0 0 ] 5 , 0 0 [ 0 . 2 0 ] 4 0 , 0 0 d i a . [ 1 . 5 7 ] 1 7 , 0 0 [ 0 . 6 7 ] 2 5 , 4 d i a . [ 1 . 0 0 ] m o u n t i n g p l a t e a s s e m b l y t o o l s h a f t s e n s o r m o u n t i n g s c r e w s www.datasheet.net/ datasheet pdf - http://www..co.kr/
rotary configuration honeywell sensing and control 5 figure 4 . sensor mounting examples general through shaft blind shaft a = magnet collar (purch ased separately) b = air g ap ( 3,0 mm 2, 0 mm [0.118 in 0.0 79 in] typ. ) c = s ensor d = mounting p late ( customer supplied - provides su r face to mount sensor) e = s ensor a xis f = shaft ( customer supplied - p rovides shaft to attach magnet actuator) g = radial a lign ment ( see t able 1 ) h = shaft axis i = mounting screws (customer supplied - m5 or unc 10 - 24) j = recess a c d f i a b e f g a h f b c c d d e g j h e b c d f a g j h e www.datasheet.net/ datasheet pdf - http://www..co.kr/
sensing and control honeywell 1985 douglas drive north golden valley, mn 55422 www.honeywell.com 005948 - 2 - en j uly 2012 copyright ? 2012 honeywell international inc . all rights reserved. order guide catalog l i sting description sps - r360d - nbms0101 smart position sensor, rotary configuration, 360 o sensing range, 4 ma to 20 ma outpu t ( magnet collar not included ) sps - mag - 002 1 magnet collar for 25,4 mm [1 in] corresponding shaft diameter (sold separately) sps - aux - as100 - 1 1 assembly tool, one piece, 25,4 mm [1 in], aluminum (sold separately) sps - aux - as100 - 2 1 assembly tool, two piece, 25,4 mm [1 in], aluminum (sold separately) note 1: custom sizes are available if volume thresholds are met . personal injury do not use these products as safety or emergency stop devices or in any other application where failure of th e product could result in personal injury. failure to comply with these instructions could result in death or serious injury. warranty/remedy honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. honeywe lls standard product warranty applies unless agreed to otherwise by honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. if warranted goods are returned to honeywell during the period of coverage, honeywell will repair or replace, at its option, without charge those items it finds defective. the foregoing is buyers sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fi tness for a particular purpose. in no event shall honeywell be liable for consequential, special, or indirect damages. while we provide application assistance personally, through our literature and the honeywell web site, it is up to the customer to deter mine the suitability of the product in the application. specifications may change without notice. the information we supply is believed to be accurate and reliable as of this printing. however, we assume no responsibility for its use. mi suse of documentatio n the information presented in this product sheet is for reference only. do not use this document as a product installation guide. complete installation, operation, and maintenance information is provided in the instructions supplied wi th each product. failure to comply with these instructions could result in death or serious injury. sales and service honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. for application assistanc e, current specifications, pricing or name of the nearest authorized distributor, contact your local sales office or: e - mail: info.sc@honeywell.com internet: www.honeywell.com/sensing phone and fax: asia pacific +65 6355 - 2828 +65 6445 - 3033 fax europe + 44 (0) 1698 481481 +44 (0) 1698 481676 fax latin america +1 - 305 - 805 - 8188 +1 - 305 - 883 - 8257 fax usa/canada +1 - 800 - 537 - 6945 +1 - 815 - 235 - 6847 +1 - 815 - 235 - 6545 fax www.datasheet.net/ datasheet pdf - http://www..co.kr/


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